Milling and Turning CNC Services
We are able to offer a complete "one-stop shop" service for customers with design, production & installation requirements for our clients
Capabilities and Machines
Milling
- 5 Axis CNC Milling (2 x Haas UMC 750 2020 Model) - Size 762 x 508 x 508
- CNC Milling (Haas VF-4 2020 Model) - Size 1270 x 508 x 635
Turning
- Turning CNC With 5 Axis (Gurutzpe GLX13.10.6) - Size ⌀1000 x 6000
- Turning CNC (Gurutzpe GLX10.5.4) - Size ⌀700 x 4000
Coordinate Measuring Machines (CMM)
- Mitutoyo Crysta-Apex S 9106 - Size 900 x 1000 x 600 mm
- Mitutoyo Crysta-Apex S 163016 - Size 1600 x 3000 x 1600 mm
- FARO Edge Scan Arm - Size 1.5m
Spools
Good surface quality, hardness and well balancing prevents any markings, folds or troubles for coil during winding. High strength at temperatures up to 500C enables a longer life span. Due to good elongation and toughness properties our spools can withstand abuses like being dropped down while carrying the coil. Good elongation and toughness properties also enables us to manufacture thinner and lighter spools whenever the design is suitable. The spool geometry was computed with a customized application to achieve optimal wall thickness. The inner diameter was not changed so as to emulate the existing technical circumstances of the winding and rolling equipment.
Our Spools were developed and optimized in a series of complex tests. It is a Cr-Mo-V (chromium molybdenum vanadium) alloy steel that is manufactured in a centrifugal casting process. A special chemical analysis with ensuing thermal treatment guarantees the necessary mechanical properties. The spool geometry was computed with a customized application to achieve optimal wall thickness. The inner diameter was not changed so as to emulate the existing technical circumstances of the winding and rolling equipment.
In the final manufacturing stage, each spool is processed entirely mechanically according to supplied drawings, checked for internal and external imperfections, and the unbalance is measured dynamically. This is the only way to ensure the high quality and long-life cycle of our spools - for the multiple benefit of our customers: creases and overlaps of the thin aluminium strips, aluminium foil or the stainless-steel thin sheet metal are reduced to less than one percent, cost-intensive repairs of major spool deformations are now a thing of the past.
Our Benefits
- Heavy wall thicknesses (up to 100 mm)
- Non-standard sizes (manufacturing in your sizes according to your requirements upon request)
- Alloy flexibility (Cr-Mo-V (chromium molybdenum vanadium) alloy steel)
- Quantity flexibility
- Optimised in a series of complex tests
- Manufactured in a centrifugal casting process
- A special chemical analysis with ensuing thermal treatment guarantees the necessary mechanical properties
